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Great Wall Panels Roll Forming Machine for 1.2mm Galvanized Steel with 15m/min Production Speed and 49 Forming Stations

محصولات

دستگاه رول فرمینگ درب کرکره ای

Great Wall Panels Roll Forming Machine for 1.2mm Galvanized Steel with 15m/min Production Speed and 49 Forming Stations

مقدار تولیدی:	1 مجموعه
قیمت:	Based on customization.
بسته بندی استاندارد:	بسته بندی فیلم پلاستیکی صنعتی ، با سیم فولادی ایمن است.
دوره تحویل:	30 روز
روش پرداخت:	L/C، T/T
ظرفیت تامین:	30 ست در ماه

اطلاعات دقیق

توضیحات محصول

اطلاعات دقیق

محل منبع

چین

نام تجاری

METALIGN

گواهی

CE,ISO,etc

شماره مدل

نام محصول:

دستگاه شکل دادن لوح های دیواری بزرگ با جمع آوری زباله های لبه

کلمات کلیدی:

رول پانل دیواری عالی ماشین تشکیل رول رول سابق/درب/دستگاه پانل دیواری بزرگ استیل گالوانیزه

نمایه:

دیوار بزرگ

نوع مواد:

فولاد گالوانیزه

ضخامت مواد:

1.2 میلی متر

سرعت تولید:

15 متر در دقیقه

قدرت موتور اصلی:

7.5 کیلووات

ایستگاه های شکل دهی:

سیستم رانندگی:

زنجیر

ساختار قاب:

پانل دیواری

قطر شفت:

70 میلی متر

وضعیت ماشین:

کاملا نو

مواد شفت:

#45 فولادی 55-60 خاموش شد

مواد غلتکی:

فولاد درجه بالا #45 ، سطح با کروم سخت

زبان نمایش:

انگلیسی/اسپانیایی/روسی/فرانسوی ، و غیره ، قابل تنظیم

پوشش ایمنی:

مش/محصور ، اختیاری.

تکنیک کنترل:

PLC + صفحه لمسی

زمان تحویل:

30 روز

تحمل:

± 1 میلی متر

توضیحات محصول

1. Production Line Overview

The Great Wall panel roll forming machine is specifically designed for the continuous production of decorative and structural metal wall cladding panels with a distinctive ribbed profile. Widely used in modern architectural facades, this profile combines aesthetic appeal with enhanced rigidity.

This production line integrates decoiling, guiding, roll forming, and hydraulic cutting into a fully automated system. It is suitable for processing materials such as galvanized steel, pre-painted steel (PPGI), and aluminum coils. With a stable forming process and precise profile shaping, the machine ensures consistent panel geometry and high surface quality.

Equipped with a PLC control system, operators can easily adjust production parameters, including panel length and cutting accuracy. The line supports medium to high-speed production, making it ideal for manufacturers targeting large-scale building projects while maintaining flexibility for different panel designs.

2. Profile Description

The Great Wall panel is typically made from 0.3-1.2mm galvanized steel and is used for door panels and wall cladding in construction and industrial applications. The panels are produced using a cold roll forming machine, equipped with edge waste collection systems to maintain production efficiency and clean edges.

Profile shape	Great Wall panel
Material type	Galvanized steel
Material thickness	1.2mm

3. Production Process

5T Decoiler
Guiding & Feeding
Roll Former
Edge Waste Collection
Hydraulic Cutting
Out Table

The process begins with the 5T manual decoiler feeding the steel coil. The material is guided and passed through the roll former to create the panel shape. Edge waste collection ensures clean edges, and hydraulic cutting provides precise lengths, with panels collected on the out table.

4. Technical Parameters

Decoiler	Power type	Manual
	Weight capacity	5 Ton
	Function	The 5T manual decoiler unwinds the steel coil, ensuring smooth and continuous feeding into the production line.
	Benefits	Manual operation is simple and cost-effective for smaller production volumes.
		Electric or hydraulic options provide smooth and efficient coil feeding for larger-scale operations, reducing manual labor.
		Supports up to 5 tons of steel, reducing downtime for coil changes and ensuring continuous production flow.
Guiding unit	Function	The guiding unit ensures that the steel coil enters the roll forming machine in perfect alignment, preventing misalignment and feeding errors.
	Design	Adjustable guiding rollers accommodate varying material widths, ensuring accurate feeding.
		Sturdy structure handles high tension and heavy-duty steel coils, providing smooth operation.
		Precise alignment improves the overall forming quality, ensuring consistency in the produced panels.
Roll former	Speed	15m/min
	Main power	7.5Kw
	No. of stations	49
	Driving system	Chain
	Frame structure	Wall-panel
	Shaft diameter	70mm
	Shaft material	#45 steel quenched 58-62℃
	Roller material	High grade #45 steel , surface with hard chrome
	Function	The roll forming machine shapes the steel coil into Great Wall panel profiles using a series of forming rollers.
	Equipment color	Normally blue, customizable
	Safety cover	Mesh/Enclosed, optional.
Edge waste collection	Function	The edge waste collection system collects and manages the waste material produced during the forming process, keeping the production environment clean.
	Benefits	Prevents waste build-up, ensuring smooth material flow and reducing contamination.
		Minimizes waste: Efficiently collects the edge material for recycling, reducing overall material costs.
		Maintains cleanliness of the work area, improving safety and operational efficiency.
Cutting unit	Power type	Hydraulic
	Continuity	The roll former stops when cutting.
	Cutting blade material	Cr12Mov, quenching 58-62℃
	Tolerance	±1mm
Control technique	Type	Floor-standing electric control box
	PLC	Customized
	Inverter	Yaskawa
	Frequency changer	Yaskawa
	Encoder	Yaskawa/OMRON
	Touch screen	MCGS
	Electrical parts	Shneider
	Display language	English/Spanish/Russian/French,etc, customizable
Out table	Type	With no power rollers, manual.
	Function	The non-powered out table collects the finished Great Wall panels after they are cut, providing a stable and organized surface for handling.
	Benefits	No power consumption, making it a cost-effective solution while ensuring stable panel support.
		Efficient handling: Finished panels can be safely and easily stacked, ready for further processing or packaging.
		Reduces manual labor, as workers can easily organize and handle the finished products without additional machinery.

5. Production Line Components

Component	Quantity
Decoiler	1 set
Guiding unit	1 set
Main machine-Roll former	1 set
Hydraulic cutter	1 set
Hydraulic station	1 set
PLC control cabinet	1 set
Manual out table	2 sets
Container size for reference:2*40GP

6. Key Advantages

Edge waste collection system – Reduces material waste and keeps production clean and efficient.
Customizable panel size – Can produce customized Great Wall panels for diverse applications.
Precise hydraulic cutting – Ensures accurate length cutting without burrs or waste.
High production speed – Optimized for fast, continuous operation, maximizing output and minimizing downtime.
Cost-efficient – Reduces waste and maximizes material use for improved ROI.

7. Customization Options

Profile Dimensions & Thickness: Customizable for Great Wall panels with thicknesses ranging from 0.3mm to 1.2mm, depending on application needs.
Production Plan & Component Brands: Tailored production plans, using high-quality components from trusted brands to ensure performance and durability.
Machine Color, Control Panel Language, Voltage: Custom machine color, multi-language control screens, and adjustable voltage for different regions.
Custom Production Based on Drawings: We can manufacture machines based on your technical drawings, ensuring precision in production and meeting specific requirements.
Optional Features: Additional features like automatic feeding systems or edge trimming options for more efficiency and flexibility.

برچسب ها:

محصولات

مقدار تولیدی:	1 مجموعه
قیمت:	Based on customization.
بسته بندی استاندارد:	بسته بندی فیلم پلاستیکی صنعتی ، با سیم فولادی ایمن است.
دوره تحویل:	30 روز
روش پرداخت:	L/C، T/T
ظرفیت تامین:	30 ست در ماه

اطلاعات دقیق

توضیحات محصول

اطلاعات دقیق

محل منبع

چین

نام تجاری

METALIGN

گواهی

CE,ISO,etc

شماره مدل

نام محصول:

دستگاه شکل دادن لوح های دیواری بزرگ با جمع آوری زباله های لبه

کلمات کلیدی:

رول پانل دیواری عالی ماشین تشکیل رول رول سابق/درب/دستگاه پانل دیواری بزرگ استیل گالوانیزه

نمایه:

دیوار بزرگ

نوع مواد:

فولاد گالوانیزه

ضخامت مواد:

1.2 میلی متر

سرعت تولید:

15 متر در دقیقه

قدرت موتور اصلی:

7.5 کیلووات

ایستگاه های شکل دهی:

سیستم رانندگی:

زنجیر

ساختار قاب:

پانل دیواری

قطر شفت:

70 میلی متر

وضعیت ماشین:

کاملا نو

مواد شفت:

#45 فولادی 55-60 خاموش شد

مواد غلتکی:

فولاد درجه بالا #45 ، سطح با کروم سخت

زبان نمایش:

انگلیسی/اسپانیایی/روسی/فرانسوی ، و غیره ، قابل تنظیم

پوشش ایمنی:

مش/محصور ، اختیاری.

تکنیک کنترل:

PLC + صفحه لمسی

زمان تحویل:

30 روز

تحمل:

± 1 میلی متر

مقدار حداقل تعداد سفارش:

1 مجموعه

قیمت:

Based on customization.

جزئیات بسته بندی:

بسته بندی فیلم پلاستیکی صنعتی ، با سیم فولادی ایمن است.

زمان تحویل:

30 روز

شرایط پرداخت:

L/C، T/T

قابلیت ارائه:

30 ست در ماه

توضیحات محصول

1. Production Line Overview

2. Profile Description

Profile shape	Great Wall panel
Material type	Galvanized steel
Material thickness	1.2mm

3. Production Process

5T Decoiler
Guiding & Feeding
Roll Former
Edge Waste Collection
Hydraulic Cutting
Out Table

4. Technical Parameters

Decoiler	Power type	Manual
	Weight capacity	5 Ton
	Function	The 5T manual decoiler unwinds the steel coil, ensuring smooth and continuous feeding into the production line.
	Benefits	Manual operation is simple and cost-effective for smaller production volumes.
		Electric or hydraulic options provide smooth and efficient coil feeding for larger-scale operations, reducing manual labor.
		Supports up to 5 tons of steel, reducing downtime for coil changes and ensuring continuous production flow.
Guiding unit	Function	The guiding unit ensures that the steel coil enters the roll forming machine in perfect alignment, preventing misalignment and feeding errors.
	Design	Adjustable guiding rollers accommodate varying material widths, ensuring accurate feeding.
		Sturdy structure handles high tension and heavy-duty steel coils, providing smooth operation.
		Precise alignment improves the overall forming quality, ensuring consistency in the produced panels.
Roll former	Speed	15m/min
	Main power	7.5Kw
	No. of stations	49
	Driving system	Chain
	Frame structure	Wall-panel
	Shaft diameter	70mm
	Shaft material	#45 steel quenched 58-62℃
	Roller material	High grade #45 steel , surface with hard chrome
	Function	The roll forming machine shapes the steel coil into Great Wall panel profiles using a series of forming rollers.
	Equipment color	Normally blue, customizable
	Safety cover	Mesh/Enclosed, optional.
Edge waste collection	Function	The edge waste collection system collects and manages the waste material produced during the forming process, keeping the production environment clean.
	Benefits	Prevents waste build-up, ensuring smooth material flow and reducing contamination.
		Minimizes waste: Efficiently collects the edge material for recycling, reducing overall material costs.
		Maintains cleanliness of the work area, improving safety and operational efficiency.
Cutting unit	Power type	Hydraulic
	Continuity	The roll former stops when cutting.
	Cutting blade material	Cr12Mov, quenching 58-62℃
	Tolerance	±1mm
Control technique	Type	Floor-standing electric control box
	PLC	Customized
	Inverter	Yaskawa
	Frequency changer	Yaskawa
	Encoder	Yaskawa/OMRON
	Touch screen	MCGS
	Electrical parts	Shneider
	Display language	English/Spanish/Russian/French,etc, customizable
Out table	Type	With no power rollers, manual.
	Function	The non-powered out table collects the finished Great Wall panels after they are cut, providing a stable and organized surface for handling.
	Benefits	No power consumption, making it a cost-effective solution while ensuring stable panel support.
		Efficient handling: Finished panels can be safely and easily stacked, ready for further processing or packaging.
		Reduces manual labor, as workers can easily organize and handle the finished products without additional machinery.

5. Production Line Components

Component	Quantity
Decoiler	1 set
Guiding unit	1 set
Main machine-Roll former	1 set
Hydraulic cutter	1 set
Hydraulic station	1 set
PLC control cabinet	1 set
Manual out table	2 sets
Container size for reference:2*40GP

6. Key Advantages

Edge waste collection system – Reduces material waste and keeps production clean and efficient.
Customizable panel size – Can produce customized Great Wall panels for diverse applications.
Precise hydraulic cutting – Ensures accurate length cutting without burrs or waste.
High production speed – Optimized for fast, continuous operation, maximizing output and minimizing downtime.
Cost-efficient – Reduces waste and maximizes material use for improved ROI.

7. Customization Options

Profile Dimensions & Thickness: Customizable for Great Wall panels with thicknesses ranging from 0.3mm to 1.2mm, depending on application needs.
Production Plan & Component Brands: Tailored production plans, using high-quality components from trusted brands to ensure performance and durability.
Machine Color, Control Panel Language, Voltage: Custom machine color, multi-language control screens, and adjustable voltage for different regions.
Custom Production Based on Drawings: We can manufacture machines based on your technical drawings, ensuring precision in production and meeting specific requirements.
Optional Features: Additional features like automatic feeding systems or edge trimming options for more efficiency and flexibility.

برچسب ها:

ماشین ساخت رول سقف

ماشین شکل گیری رول کف

دستگاه شکل دهی رول پرلین

ماشین ساخت ریل محافظ بزرگراه

دستگاه شکل دهی رول قفسه ای

دستگاه برش

دستگاه رول فرمینگ درب کرکره ای

ماشین ساخت رول دیواری خشک

ماشین ساخت رول کانال استروت

دستگاه رول شکل دهی سینی کابل

دستگاه رول فرمینگ چارچوب درب

ماشین شکل گیری رول سیلو

ماشین ساخت رول اتومبیل

ماشین شکل گیری رول سفارشی

تجهیزات کمکی

Great Wall Panels Roll Forming Machine for 1.2mm Galvanized Steel with 15m/min Production Speed and 49 Forming Stations

دستگاه پانل سقف,ماشین ساخت سقف فلزی,ماشین ساخت رول سقف,

metal roof forming machine,

ماشین ساخت رول سقف

ماشین شکل گیری رول کف

دستگاه شکل دهی رول پرلین

ماشین ساخت ریل محافظ بزرگراه

دستگاه شکل دهی رول قفسه ای

دستگاه برش

دستگاه رول فرمینگ درب کرکره ای

ماشین ساخت رول دیواری خشک

ماشین ساخت رول کانال استروت

دستگاه رول شکل دهی سینی کابل

دستگاه رول فرمینگ چارچوب درب

ماشین شکل گیری رول سیلو

ماشین ساخت رول اتومبیل

ماشین شکل گیری رول سفارشی

تجهیزات کمکی

دستگاه پانل سقف,ماشین ساخت سقف فلزی,ماشین ساخت رول سقف,

metal roof forming machine,